Voith Paper

Over the Wire

TAPPI

Weekly Spotlight
KapStone Paper and Packaging Corp., Northbrook, Ill., USA, this week announced that it will open a new corrugated manufacturing facility in Aurora, Ill. The 192,000 sq. ft. facility, located 40 miles west of the city of Chicago, will produce corrugated packaging and will also include a design lab and a technical center. The first phase of construction for the new facility will begin in March.

KapStone expects to invest approximately $8 to $10 million in the first phase. The Aurora location will enhance KapStone's sales coverage in the Midwest, particularly in Chicago and surrounding areas.

Matt Kaplan, KapStone's president, said that "we are excited to establish a corrugated manufacturing facility in the Chicago area, our home territory. We are very optimistic that KapStone will deliver a very high level of service and quality of corrugated products that will enable us to continue to grow our operations."

The site GM will be Katie Wilhelm who has an extensive career in the corrugated industry, predominantly in the Chicago area.

KapStone Paper and Packaging Corp. is a producer of unbleached kraft paper products, linerboard, and shipping containers. The company is the parent company of KapStone Kraft Paper Corp., which operates paper mills in Roanoke Rapids, N.C., North Charleston, S.C., and Cowpens, S.C., as well as 14 additional converting locations in the East.

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Wausau Paper, Mosinee, Wis., USA, this week said that it commenced a process last year to identify strategic alternatives for its Paper Segment that will position the company to focus its management efforts on continuing the growth of its highly successful tissue business. In early 2012, Wausau exited its legacy Print & Color business and narrowed the focus of its Paper Segment to specialty products in the food, industrial, and tape markets. Since that time the company retained financial advisors to assist its board of directors in the evaluation of alternatives for the remainder of the Paper Segment.

Wausau recently began the startup phase of a $220 million tissue capacity investment at its Harrodsburg, Ky., site. The project will accelerate growth of its Tissue Segment and further establish its "green leadership" position in away-from-home tissue markets through improved product performance and the introduction of new-to-the-market premium recycled products.

"Our Tissue Segment has demonstrated strong profitability and exceptional growth over the last decade," stated Hank Newell, president and CEO. "We believe our shareholders' interests will be best served through a singular focus on successfully marketing the capacity and capability of our new tissue machine and sustaining the historically strong growth and profit performance of our tissue business."

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The 2013 TAPPI-PIMA Student Summit will be "On a Roll" this weekend, January 19-21, in Raleigh, N.C., USA, as students take advantage of this rare opportunity to meet face-to-face with industry leaders and gain valuable information on employment opportunities and career development within the industry. This year's Summit is being attended by 200-plus students, some 70 more than last year's record attendance in Jacksonville, Fla. The 2013 Summit also has more companies conducting student interviews that ever before.

This year's event features area tours and engineering competition, in addition to the recruitment interviews. The tours include a Sonoco recycling plant, Voith Fabrics in Wilson, N.C., and the North Carolina State University Pulp and Paper Laboratory. The 2013 Summit is being hosted by North Carolina State University, and faculty and students will be helping with on-site administrative details.

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Below is the latest listing of job openings in the TAPPI Career Center. The current listing includes job openings for a variety of positions including fiberline manager, R&D manager and chemist, lab director, area superintendent, and assistant fiber superintendent. Current, specific job openings at companies and locations in the TAPPI Career Center include:

Employer Title Location
Washington P&P Foundation Executive Director Univ. of Wash., Seattle
Canfor Pulp Shift Supervisor Prince George, B.C., Canada
Canfor Pulp Fiberline Manager Prince George, B.C., Canada
Canfor Pulp Maintenance Manager Prince George, B.C., Canada
Confidential R&D Manager Albany, N.Y.
Enzymatic Deinking Technologies R&D Chemist/Scientist Atlanta, Ga.
First Quality Enterprises Multiple Eng. Positions Anderson, S.C.
NewPage Area Superintendent Wisconsin Rapids, Wis.
NewPage Assistant Fiber Supt. Wisconsin Rapids, Wis.
Norpac-Weyerhaeuser Engineering Intern Longview, Wash.
Wis. Institute for Sustainable Tech. Lab Director Stevens Point, Wis.
Wis. Institute for Sustainable Tech. Paper Mach. /Allied Lab Spec. Stevens Point, Wis.

More information about these jobs is available online.

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Market Roundup
China's demand for coated paper has grown at a fast pace in the past decade. In the next five years, both production and demand will continue to grow, according to a new report by Research and Markets, Dublin, Ireland, titled the Chinese Markets for Coated Paper. The new study examines China's economic trends, investment environment, industry development, supply and demand, industry capacity, industry structure marketing channels, and major industry participants.

China has experienced more than two decades of high economic growth, which has been stimulated by the consecutive increases of industrial output, consumer consumption, and capital investment, the report notes. China's GDP has been growing at 11% per annum.

National industrial output has been advancing at 10.3% annually and will continue to sustain a strong growth into the next decade. The fast-growing middle class is creating an enormous consumer society. As the fastest-growing economy in the world, the emerging market has attracted the attention of investors and corporations around the world for the past two decades.

To deepen the reform of state-owned enterprises is a long-term task and needs great efforts, the report continues. The reform of state-owned economy has witnessed rapid changes in both economic and social aspects. The introduction of foreign advanced technology and capitals will continue to be favored by the Chinese government and business community. New ways will be adopted to utilize foreign investment, including mergers, acquisition, and investment funds and securities investment. China will continue to improve its investment environment in the areas of legal system, intellectual property protection, foreign trade and investment regulation, infrastructure, and financial system.

More information is available online.

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With global demand for lumber declining in many regions during the summer and fall, log prices continued to trend downward throughout 2012, reports the Wood Resource Quarterly (WRQ), Seattle, Wash., USA. The Global Sawlog Price Index (GSPI) fell for the fifth consecutive quarter to $81.94/cubic meter. The Index was down only 1.1% from the 2Q/12, which was the smallest quarter-over-quarter decline since world prices started to fall in early 2011. In just 12 months, the GSPI Index has fallen 9.9%, with the biggest price reductions in Europe and Latin America. In North America, prices have been fairly flat for almost two years, according to WRQ.

The biggest log price declines in local currencies occurred in Sweden, Germany, and Poland because sawmills in those countries were running at lower operating rates. Lumber production in the Nordic countries has been lower this year than it was in both 2010 and 2011. During the first nine months of 2012, production was down 2% compared with the same period in 2011. The biggest decline occurred in Sweden during the second and third quarter. In September, production was as much as 15% below the production level the same month in 2011.

Sawlog prices in the Western U.S. have been surprisingly flat for more than a year but there are indications that the log market is changing. In early November, there was increased upward pressure on sawlogs prices from Chinese log buyers that were more active in this market than earlier in the year. Some log buyers were offering $10-$15/cubic meter more for export logs than they did last spring. This new development has not been popular with sawmills producing lumber for the U.S. domestic market. Some industry leaders have commented that they would not be able to pay the new higher prices for logs unless lumber prices increased, WRQ noted.

Softwood sawlog prices across the U.S. South were practically unchanged in the 3Q/12, and, for the most part, average prices have hovered around $60-$62/cubic meter for almost two years. Since log costs can account for up to 70% of the production costs for a sawmill, the continuing stability of log prices combined with the increases in lumber prices has improved profitability for many sawmills. This is good news indeed for sawmills that have gone through some economically tough times these past few years, WRQ pointed out.

More information is available online.

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Pulp & Paper
Italian paper producer Burgo Group this week announced that it will close Italy's last newsprint mill in Mantua on January 14. According to a report by Euwid Pulp and Paper, Germany, the Group is set to quit newsprint production for good. Production at the Mantua mill, which has been halted several times in past months, reportedly will cease on February 9, affecting some 188 employees, Euwid notes.

Since the closure of the Cartiera Verde Romanello mill in February last year, Mantua has been the only facility producing newsprint in Italy. The mill runs one paper machine with an installed capacity of up to 160,000 metric tpy. The white and colored newsprint is offered in grammages ranging from 42 to 48.8 gsm, Euwid reports.

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Clearwater Paper Corp., Spokane, Wash., USA, has published its initial Corporate Social Responsibility (CSR) report. Clearwater notes that the CSR will serve as a benchmark against which to measure its progress on several key metrics. The report pledges resource investments in strategies and projects that reduce the company's environmental footprint associated with water, air, greenhouse gas emissions, waste, and energy.

"Sustainability has been part of our DNA for more than a century," said Linda Massman, president and CEO of Clearwater Paper. "This report formalizes our long-demonstrated commitment to doing business in a way that is good for people, good for the environment, and good for the future of the company."

Specifically, Clearwater Paper's CSR outlines the company's goals to reduce water consumption by 20%, energy consumption by 15%, manufacturing solid waste to landfills by 20%, and greenhouse gas emissions by 15% by 2017.

"Developing and issuing our first CSR gave us the opportunity to share information about our innovative historical projects as well as define future sustainability expectations," said Marv Lewallen, VP of environmental, energy, and sustainability. "Sharing future CSR's will be an exciting and constructive method in which to show progress against our goals and demonstrate our successes in all aspects of our sustainability efforts."

Most of Clearwater Paper's carbon emissions are related to consumption of purchased energy used to produce paper products at 15 manufacturing locations in the U.S. and Canada. The company produces consumer tissue, away-from-home tissue, parent roll tissue, machine glazed tissue, bleached paperboard, and pulp. It is a supplier of private label tissue to major retailers and wholesale distributors. This includes grocery, drug, mass merchants, and discount stores.

The full CSR report is available online.

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Fabrica De Papel San Francisco, Mexico, is preparing to start up its third Metso (Finland) tissue production line. It will be the world's first tissue line based on the Advantage NTT concept, which enables high bulk and softness properties at the same time as it provides energy savings compared with conventional or structured tissue grades, Metso notes.

"After operating two Metso Advantage DCT tissue machines with good experience, we are now prepared to take the next step for quality to produce tissue products with higher bulk and softness, aiming towards the top end products. The Advantage NTT concept will also bring us a higher production capacity compared with the dry crepe tissue concept," says Dario Palma y Meza Espinoza, director of operations, Fabrica De Papel San Francisco.

The project is proceeding according to plan and the new tissue production line will start up in Mexicali, Mexico, at the end of the second quarter.

Metso's scope of supply included a complete 2.6-meter-wide Advantage NTT tissue machine equipped with an OptiFlo II TIS headbox, a Metso yankee cylinder, an Advantage AirCap yankee hood, sheet control, tail threading equipment, an Advantage WetDust dust management system, and an Advantage SoftReel reel.

The new tissue line will add another 30,000 metric tpy of bathroom tissue, napkin, and towel grades to Fabrica De Papel San Francisco's existing production.

Fabrica De Papel San Francisco already operates two Advantage tissue machines at its Mexicali facility, one of which started up in 2006 and the other in 2009. The company's PM 4 set a then world speed record of 2,160 m/min in 2009 and its PM 5 achieved a record-breaking rapid startup in 2009, reaching a production speed of 2,100 m/min only 12 days after startup.

Fabrica De Papel San Francisco now operates four tissue production lines and converting facilities, delivering tissue products for the Mexican and U.S. markets.

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Henan Hulijia Industrial Co., China, has ordered from PMP, Poland, a new Intelli-Tissue® 900 EcoEc line. The new machine, with a double-press configuration, a design speed of 1,200 m/min, and a reel trim of 2.85 meters, will produce virgin fiber-based tissue (52 metric tpd). While producing a premium quality final product, the new tissue machine is characterized by ultra-low media consumption figures. Intelli-Tissue® 900 EcoEc was introduced to the market in March of this year, during the PMP Open House in Changzhou, hosted by PMP Group and the Henan Association.

PMP's scope of supply includes the approach flow system and the entire tissue machine, including auxiliary systems such as lubrication, steam, and condensate, mechanical drive, and tissue machine controls. The line will be designed in Europe and manufactured both in China and Poland. Startup is scheduled for the end of this year.

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The Ilim Group, Russia, reports that its Koryazhma mill set a new production record on December 31 when its annual output exceeded 1.1 million metric tons. The Koryazhma mill's production for 2012 reached 1,100,831 metric tons, breaking, the mill's previous production record set last year when its output exceeded 1 million metric tons.

By setting a new European record in 2012, Ilim's Koryazhma mill continued its status as the largest producer of pulp and paper products in Europe. Koryazhma is a town in the southeast of Arkhangelsk Oblast, Russia.

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Metso, Finland, reports that it has concluded employee negotiations at its different businesses in Finland, and will reduce a total of 101 jobs. At the start of the negotiations, the reduction need was estimated to be a total of about 160 jobs.

In Automation, 80 jobs will be reduced, 51 of them permanently. At the start of the negotiations, the job reduction need was estimated to be about 120 jobs.

Employee negotiations concerning temporary lay-offs have been conducted in the units serving the pulp industry in Pori, and the temporary lay-offs affecting about 20 people will begin in February. The negotiations concerning potential temporary lay-offs continue in the Power units in Tampere. Additionally, Metso's HR Services unit will reduce six jobs around Finland and temporarily lay-off 18 during 2013.

Additionally, 15 jobs will be reduced at the Mining and Construction's Tampere foundry. According to the negotiation decision valid until September, temporary lay-offs can be implemented in crushing and screening equipment manufacturing and at the foundry only if the work situation so requires.

Metso's overall target of the employee negotiations is an annual savings of approximately EUR 8 million. The cost reductions are estimated to be realized in full during 2013.

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Productos Familia SCA, the largest Colombian tissue paper manufacturer, has started up the new Voith Paper TM 7 at its Cajica mill in Columbia, where another Voith Paper machine has been successfully running since 2006. The new TM 7 machine is designed for a speed of 2,000 m/min, with a 3,460 mm paper width at the reel. It increases the mill's production of tissue paper to approximately 40,000 metric tpy.

Voith was responsible for the supply of the tissue machine with basic and detail engineering, dust extraction system, and high-performance hood from Voith Air Systems (designed for reduction of gas consumption). Voith also supplied the approach flow, vacuum system, complete automation—with MCS, DCS, and scanner (QCS), installation supervision, commissioning, and startup.

Productos Familia is a family owned company that is 50% owned by the Sweden-based SCA group. It is a leading supplier of tissue products in Columbia.

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Containerboard/Packaging
International Paper, Memphis, Tenn., USA, and Brazilian corrugated packaging producer Jari Celulose, Embalagens e Papel S.A., a Grupo Orsa company, have finalized the formation of Orsa International Paper Embalagens S.A. The new entity, in which IP will hold a 75% stake, includes three containerboard mills and four box plants, which make up Jari's former industrial packaging assets. Today's closing completes the transaction announced in October 2012.

"International Paper has been in Brazil for more than 50 years and we are excited about this partnership as a platform to enter the corrugated packaging business in this strategic region," said John Faraci, chairman and CEO. "This investment fits our strategy to grow our packaging business globally and allocate capital to opportunities that deliver returns well above our cost of capital."

The value of IP's investment is approximately $470 million.

IP employs some 70,000 people and is strategically located in more than 24 countries serving customers worldwide. The company's net sales for 2011 were $26 billion. Temple-Inland Inc., which was acquired in February 2012, had 2011 net sales of $4 billion.

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International Paper, Memphis, Tenn., USA, reports that it has completed a license agreement with Smart Planet Technologies to explore the development of products using EarthCoatingTM, a mineralized barrier coating for paperboard products. The company's coated paperboard division plans to create a line of folding carton and cupstock products within their Everest® and Fortress® grade lines that would improve yield and reduce plastic use while offering the same barrier properties available today. Trial work and pilot testing are scheduled for this quarter.

The EarthCoating mineralized resins are innovative, high performance coatings that contain less plastic than traditional low-density polyethylene coatings. EarthCoating resins are heat-sealable and FDA-compliant for direct food contact.

"International Paper has a long history of providing innovative fiber-based packaging that is essential to everyday life," said Greg Gibson, VP, coated paperboard. "As a leading supplier to the consumer packaging and food service markets, we know that paperboard converters and consumer product companies are focused on reducing the amount of packaging material they use while maintaining the required protective barriers and print performance. Our development initiative with Smart Planet Technologies and EarthCoating represents our efforts to create innovative and sustainable products that meet those needs."

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The Newark Group, Cranford, N.J., USA, this week announced that Newark BCI (historically known as Book Covers Inc.) will now be known as Newark Custom Paperboard. The Newark Custom Paperboard division provides the U.S. and Canada with a large variety of laminated products, including hard-bound trade and educational books, loose-leaf file, puzzle, yearbook, photo-album, game, and other associated products.

"This is a positive change for The Newark Group," said Frank Papa, president and CEO. "As electronic media becomes more popular, it has affected the paperboard hard cover book binding and other related markets. Even though the binding market is still very active, we found additional uses for our specialized laminating and paperboard converting equipment. This was the impetus for the name change. It better reflects the direction of the division and the company as a whole."

Jim Carbine, SVP of Newark Custom Paperboard, added that "we consider people, talent, and innovation to be our best strengths. This powerful combination allows us to work with customers to develop custom paperboard products for their businesses. The name change is a reflection of the innovative world we are thriving in."

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SIG Combibloc, Brazil, reports that it has begun work on the second stage of a packaging expansion at its plant in Campo Largo, near Curitiba in Brazil's Paraná state. The company's first South American plant, the Campo Largo operation started up in 2011. The current expansion involves an investment of more than EUR 36 million (100 million Brazilian reais) and includes the installation of an extrusion line that will make it possible to laminate unprocessed packaging board for the aseptic carton packs from SIG Combibloc on-site.

The extrusion line will laminate the unprocessed packaging board for the carton packs with a polymer and aluminium coating. The inner polymer layers build a liquid barrier for the product, and the outer layer keeps moisture out. The "razor-thin" aluminum layer protects the food packaged in the carton pack from light, oxygen, and external odors. After the coating has been applied, the packaging material is printed, cut to size, stamped, and sealed.

According to Ricardo Rodriguez, director and GM South America at SIG Combibloc, the company had a 2012 growth rate of 60% over the previous year. "For this reason, we have stepped up a gear on the factory expansion works with a further investment of 100 million Brazilian reais. This means SIG Combibloc has now fully completed the project in the originally announced total amount of 270 million reais."

Brazil is South America's biggest market for long-life foods packaged in carton packs. According to estimates, sales of aseptic carton packs totaled more than 13 billion units in Brazil in 2012. Sales are forecast to continue increasing at a rate of 8% annually up to 2015.

SIG Combibloc, part of the New Zealand-based Rank Group, is one of the world's leading system suppliers of carton packaging and filling machines for beverages and food. In 2011 the company achieved a turnover of EUR 1,450 million. It has some 4,870 employees in 40 countries.

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New Products
Cascades Tissue Group, Candiac, Que., Canada, this week announced that the Cascades®Antibacterial paper towel is now available for purchase online at Office Depot. The offering makes Office Depot the first national retailer to sell the product, since its launch in the U.S. away-from-home market in October 2012. The Cascades Antibacterial paper towel minimizes hand contamination by killing more than 99.99% of harmful bacteria almost instantly, the company notes.

Since 80% of all infections are transmitted by hand, the lack of proper hand hygiene—namely inadequate hand washing and drying practices—continues to be a consistent, if not deadly, problem, Cascades Tissue explains. The green-colored Cascades Antibacterial paper towel can fit anywhere, doesn't require additional steps, and compensates for people's imperfect hygiene habits without changing the way they wash or dry their hands. When placed in contact with wet hands, the towel releases Benzalkonium Chloride. This active ingredient has been used safely in common products like gel sanitizers, baby wipes, and antiseptic skin solutions since 1935, but is unique to dry paper towels, according to Cascades.

Cascades performed several third-party laboratory tests to ensure the safety and efficacy on the Antibacterial Paper Towel. Microbiologists reported that the towel, when used after washing hands with soap and water, provides a more hygienic result than alcohol-based gels and other hand sanitizers, Cascades points out. While these other products kill bacteria and are useful when there is no water and soap available, they don't remove the organic matter (grease, dirt, blood, etc.) often found on hands, it adds. First cleared by Health Canada, Cascades' paper product now also complies with the regulation and policies of the U.S. Food and Drug Administration.

"We're delighted that this product, which makes such good common sense as it relates to hand hygiene and human health, is now available through Office Depot," said Suzanne Blanchet, CEO of Cascades Tissue Group. "This represents a major milestone in that people nationwide now have convenient access to such a major tool for thwarting the spread of bacteria."

Cascades Tissue Group has 18 mills in North America, including 10 in the U.S.

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Menges Roller Co., Wauconda, Ill., USA, has expanded its service offerings to converting companies, now providing precision cylindrical grinding services, as well as chrome plating, noting that the "two services go hand-in-hand." The company explains that chrome-plated rollers (after miles of web have passed over them) often see their chrome get dull or chipped. "Menges will now grind off that old chrome and apply new chrome plating to the roller, delivering a like-new finish," the company says.

For converters, a high-gloss finish on chromed rolls is imperative. Especially in situations where these rollers are in contact with hot plastics, if the chrome is dull, the plastic finish will appear dull and "un-glossy," Menges emphasizes.

The new re-grinding and re-chroming services being offered by Menges will help converters maintain their product quality – but they're also cost-effective repairs, the company continues. "Readers," it adds, "should realize that, most of the time, chromed rollers tend to be expensive chill rolls or heat-transfer rolls (double-shelled and liquid-filled). Replacing these rollers can be quite costly, so converting managers are usually happy to find they can be refinished for a fraction of the cost of replacement."

Few roller companies offer precision cylindrical grinding and re-chroming. However, Menges Roller has invested heavily in computer controlled outside diameter finishing machines that are capable of achieving diameter tolerances within one one-thousandth of an inch. For most converting operations, rollers must have very exact dimensions to function properly, Menges says.

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Stora Enso, Helsinki, Finland, reports that its Barcelona Mill in Spain is bringing a new linerboard to market. The 230 gsm Ecoboard Plus can be used as the liner (surface) of e- or f-sized microflute board. Suitable end uses for packages made of this type of multi-layer board are numerous, ranging from bag-in-box wine packages to durable boxes for toys or different electric or electronic devices.

Ecoboard Plus is the fourth board brand from Barcelona Mill along with three Triplex brands that are available in a number of different grammages. It will be produced to serve especially the Southern and Western European market.

"Our new board has already been tested by a few customers, and the results are promising. Ecoboard Plus has a higher brightness and whiteness than other boards produced at Barcelona Mill, and it is a truly sustainable alternative for packaging. Market needs forced us to rethink and develop this high quality product, which complies with our mission to be an environmentally friendly board producer," said Juan Torras, sales director of Stora Enso for Spain and Portugal.

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Published Pricing
Caraustar Industries Inc., Atlanta, Ga., USA, this week announced a price increase of $25 per ton on all uncoated recycled paperboard grades. The increase becomes effective starting with shipments on February 15. The increase is in response to increasing costs, including raw materials, energy, transportation, labor, and benefits, the company noted.

Caraustar is one of North America's largest integrated producers of 100% recycled paperboard and converted paperboard products. The company serves the four principal recycled boxboard product end-use markets: tubes and cores, folding cartons, gypsum facing paper, and specialty paperboard products.

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Sonoco, Hartsville, S.C., USA, also will raise the price for all grades of uncoated recycled paperboard (URB) products by $25 per ton, effective for shipments in the U.S. and Canada beginning February 11. "This price increase is necessary to recover continued inflationary pressure from non-fiber-related costs, including chemicals, energy, freight, repair materials, labor, and other expenses," said Marty Pignone, VP, Primary Materials Group, North America. .

Sonoco is one of the largest producers of uncoated recycled paperboard in the U.S. and Canada, producing more than 1 million tons annually from 13 mills.

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People
Darin Dodd has been appointed VP of commercial sales for Appleton Coated LLC, Combined Locks, Wis., USA. Dodd brings more than 20 years of paper sales and management experience to his role, including 17 years with Appleton Coated. During his time with the company, he held key national sales and management roles. Prior to Appleton Coated, he was with Westvaco Corp.

"His experience and deep understanding of our commercial business and customers make him an excellent choice to lead the sales organization in this segment," said Sandra Van Ert, Appleton Coated's president and CEO.

Mike Baker, executive director of publishing papers, maintains sales responsibility for Appleton Coated's book publishing segment. John Mazuroski also recently was named as business development manager for Appleton Coated's technical and specialty products.

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National Envelope, Frisco, Texas, USA, an affiliate of The Gores Group, appointed Jim Pinto to president and COO. Pinto joined National Envelope in 2012 as COO. He has previously held executive roles in industrial manufacturing companies, responsible for billion dollar supply chain organizations, and most recently served in the position of global VP of operations and supply chain management with Atkore International, a divestiture of Tyco International.

Prior to joining Atkore, Pinto was president and CEO at Clyde Union LLC, which supplies engineered industrial pump systems to the oil and gas, nuclear power, and water industries globally. In addition, he spent 20-plus years in progressive roles within Textron Inc., a multi-industry business serving the aerospace, automotive, financial, and industrial markets. His positions included VP and GM as well as VP of Integrated Supply Chain.

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TAPPI News

NETInc Call for Papers: Extended Deadline Approaching!


The NETInc Call for Papers Abstract Deadline has been extended to January 25, 2013. Authors interested in presenting on topics can submit an abstract electronically. Authors will be notified in early February regarding acceptance. Full manuscripts are encouraged but not required to present.

The NETInc Technical Program will focus on the following topics:
  • Fiber & Polymer Innovations
  • Nanotechnology
  • Emerging Technologies
  • Fiber & Nonwoven Functionalities
  • Fiber Processing
  • Converting Technologies
  • Nonwovens Processing
  • Smart Nonwovens
  • Nonwoven  Composites
  • Building Sciences
  • Environmental Updates
  • Market Trends.
NETInc is the perfect forum for industry and academic researchers and professionals from the nonwovens and affiliated industries to make connections that support both career and industry growth.

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Monitoring Tools and Strategies for the Detection and Control of Microbial Growth in Papermaking Systems

Wednesday, January 30, 12:00 p.m. to 1:00 p.m. (EST)

Microorganisms thrive in industrial systems, including paper manufacturing environments. Inadequate control of microbial growth can allow for spoilage and deposit formation that reduces process efficiency and product quality. This webinar will provide an overview of monitoring approaches that can be used to assess the performance of biocontrol programs and optimize treatment strategies for improved control of microbial spoilage and deposit formation.

Learn more and register for this FREE Webinar!

Who should attend: Anyone with an interest in deposit control and spoilage in industrial systems. The material is based on the 2008 "Monograph on Microbiology of Papermaking Systems," published by TAPPI Press, and available online. The webinar is open to TAPPI members and nonmembers.

Presenter: Dr. Laura Rice, Nalco

Laura Rice is a senior research scientist in Pulp and Paper Research at Nalco, an Ecolab company. She develops microbiological monitoring and control technologies for papermaking systems and provides on-site consulting and training for biocontrol applications. There is no cost to attend, but you must register.

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Careers, like life, cannot always be defined in black and white terms; rather there are always gray areas, as well as some very colorful ones. Just ask TAPPI member Tom Gencarelli who, just seven years into his career, says he learned very quickly after graduating with a degree in Industrial Engineering that being professionally successful wasn't always as straightforward either and was often tied to developing strategic relationships.
 
It is his membership in TAPPI that Tom says enabled him to meet and network with individuals who were instrumental in rapidly progressing his career. "I really assumed that all technical industries were just about meeting product specifications," he said, "but relationships are still key to success and had I not formed the great relationships I have today with key members like Honghi Tran and Glenn Hanson, I do not think I would be in the position I am today." Find out more by reading this month's Member Spotlight.

Spotlight participants are recommended by fellow members and staff. If you would like to nominate a member just send their name (or names) to MemberSpotlight@tappi.org. We will forward a Spotlight Questionaire to fill out and return.

We look forward to seeing you in the Spotlight!

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Paper Roll Damage Expensive?

Attend TAPPI's SRW Workshop this April and be a part of this dedicated group of mills, carriers, warehouses and printers as they collaborate to reduce in-transit damage to rolls of paper.

The Shipping, Receiving and Warehousing Workshop is an affordable working meeting with presentations and collaborative discussions, engaging keynote speakers, and great opportunities for networking. It's something you can't afford to miss.

Why attend?
  • Keynote Presentation by Dave Schirmer, Vice President and General Manager of Hearst Enterprises responsible for paper procurement for divisions of The Hearst Corporation.
  • Presentations provided by experts from the class 1 railroads, intermodal providers, warehouses, shippers and dunnage manufacturers with extensive experience and practical background knowledge.
  • Practical information sharing by all parties in the paper manufacturing supply chain in an interactive environment
  • Excellent networking opportunity - paper buyers, paper companies, carriers, securing / damage prevention specialists, block and bracing manufacturers, safety experts - all under one roof.
Learn more about the Shipping, Receiving and Warehousing Workshop.

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TAPPI and NCSU are partnered again for the first of three introductory level courses for industry professionals that cover the entire pulping and papermaking process.

The 2013 Hands-On Workshop for Pulp and Paper Basics takes place March 4-8 at North Carolina state University in Raleigh, N.C., USA.

This workshop fills to capacity quickly, so reserve your place now so that you can:
  • Find out how different processes affect paper properties
  • Perform hands-on laboratory experiments to support your understanding of the process
  • Run a pilot plant paper machine
  • Solidify your knowledge from close interaction with professionals in small, interactive groups.
Be among the first 32 people to register for this five-day workshop, and you'll gain an invaluable overview of pulping, bleaching, chemical recovery, recycling, papermaking, and converting. You'll receive course notes, a CD, a polo shirt, and 3.7 CEUs!

This workshop is ideal for new process engineers, manufacturing operators and technicians, sales and service personnel, machine operators, and maintenance personnel -- everyone who wants a better understanding of the pulp and paper business.

Don't wait too long to register for the March 4-8 workshop. Two additional courses are being offered at NCSU in June and October for those who aren't able to attend the first event.

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The TAPPI Troubleshooting "Flexos" and "Die Cutters" Sustain Board Caliper & Improve Printing Course is scheduled for April 16-18, 2013, in Neenah, Wis., USA. Join industry veteran Dick Target, founder of On Target Consultants, as he helps attendees identify and address downtime issues and develop a better understanding of machine calibration and how to maintain proper board caliper during the converting process.

Target will use an easy to understand format to help attendees improve the basic manufacturing process. Topics will include: methods to minimize caliper loss in the converting process; one-box set-up techniques; and waste reduction techniques. View the course schedule.

Take advantage of the Early Bird Registration discount before March 16. Join TAPPI or renew your membership for the best rates!
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Members receive one-third off TAPPI Press list price items. The 2013 TAPPI Catalog will be mailed to you with your copy of the January/February issue of Paper360.

The catalog features:
  • New enhanced event calendar
  • New releases
  • Best sellers
  • And more.
TAPPI Press is known around the world as an industry leader for publishing reliable, practical books, reports, conference proceedings, and CD-DVD-based training products that help members, students, and other industry professionals enhance their technical knowledge in order to solve technical problems.

Check out the bookstore.


All TAPPI Press publications are discounted by one-third for members.

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Strengthen your understanding of the corrugating process, and linerboard and medium performance properties and manufacture with TAPPI's Linerboard Medium & Corrugated Box Manufacture Course, April 15-16, at the Holiday Inn in Neenah, Wis., USA.

With an emphasis on helping attendees improve corrugating box performance and runnability, this popular introductory to intermediate level course is ideal for process engineers and operators in linerboard and medium manufacturing facilities and corrugating and converting plants.

Instructors Michael J. Kocurek, Professor Emeritus, of Paper Science & Engineering at North Carolina State University, and Jon Porter, Senior Trainer / Process Specialist for Fosber America will address:
  • The Corrugated Session (1/2 day) will cover how to achieve the strongest bond and highest quality combinerboard. You'll learn about (1) the equipment, (2) starch, (3) corrugated process technology, and (4) importance of linerboard and medium properties and runnability.
  • The Properties and Testing of Liner and Medium session (1/2 day) covers the tests, what they mean, and how the properties of the board affect the tests.
  • The Pulp and Paper Mill Operations session (1 day) will cover the technology of the pulp and papermaking processes, and how they affect the quality, properties, tests, and runnability of the liner and medium. 
View the proposed course schedule.

Register by March 15 to take advantage of the Early Bird registration discount. Join TAPPI or renew your membership for the best rates!

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Glenn M. Lundin was a TAPPI member for 30 years, starting in 1979. He attended the University of Wisconsin where he graduated in 1967 with a B.S. degree in Physics. He obtained his post graduate degree from the University of Southern California in 1971 before returning to Green Bay, Wis., where he worked as a senior pulp and chemical engineer for American Can Co. beginning in 1975.

From 1971-1975, Lundin worked for Procter & Gamble as pulp mill production supervisor. In 1990 he was appointed by Hymac Ltd. to be regional sales manager for it's central area before working for Royal Ten Cate. His wife Judith, to whom he was married for 44 years, said that he loved being a part of the paper business.

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David Schirmer, Vice President and General Manager of Hearst Enterprises will Keynote at Tappi's Shipping Receiving and Warehousing Workshop this April in Nashville. Schirmer is responsible for paper procurement for divisions of Hearst Corp. including Hearst Magazines and Hearst Newspapers and is one of principles of Newsprint Purchasing LLC.

Tappi's SRW Workshop, taking place April 9-10, focuses on reducing in-transit paper roll damage through collaborative discussions and best practices. Learn more about SRW.

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PaperCon Programs Now Available


Customize your learning and networking experience at PaperCon to best fit your professional needs. Bring back ideas, innovation that will help you be more effective and efficient.

Papermakers program will give you everything you need to know about paper machine performance evaluations, running mill trials, and product certification.

Eight peer-reviewed Coating sessions focus on scientific developments and practical tips. Highlighs include opacity enhancement with Ti02 and advancements in barrier coating.

PIMA Management sessions provide excellent insight for mill managers, production managers, and executives. This year's sessions will help you develop effective labor/management relationships and show you how to motivate today's employees.

The Tissue360 Forum provides a comprehensive peer-reviewed technical program unlike any other. You will learn about fiber, water, and energy savings, the latest softness and strength additives, and forming concepts.

The OpEx Reliability Workshop will help you improve reliability and maintenance in your mill. Operator driven reliability, alignment, education, and mill processes will be addressed by leading reliability experts.

The Young Professionals Program
(YP) offers those new to the industry an unbelievable opportunity to gain basic industry knowledge and meet experienced industry leaders.


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The highly-regarded Executive Panel on Monday, April 29, will illuminate how industry leaders are thinking and driving innovation in their companies.

See who's speaking.

Designed by industry professionals, PaperCon (April 27 - May 1 in Atlanta, Ga., USA) will bring together CEOs, mill managers, superintendents, scientists, process engineers, and suppliers for the largest pulp and paper technical program in the world. No other event provides such a comprehensive program with networking opportunities and trade fair among such a distinguished group of industry leaders.

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The TAPPI Tissue Properties & Manufacturing Course will be held on April 27-28, 2013 in Atlanta, Ga., co-located with PaperCon 2013 and the Tissue Forum. This is a great opportunity to get the most out of your conference experience. This Tissue Properties course is designed for those who desire an introductory-to-intermediate level, comprehensive, and structured course on tissue properties and the effect of manufacturing. The course precedes the Tissue Forum at PaperCon 2013 and is an excellent educational component to these technical sessions.

This course will be particularly helpful to non-technical professionals, technical process engineers, operators, suppliers, converters and marketers with 0-5 years of experience in tissue manufacturing. Go to the course website to learn more.

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By: Jerome M. Gess and Paul H. Wilson


This book takes the reader through the process of making paper, pointing out where interruptions can occur and where elements added to the system can cause problems in that part or subsequent parts of the papermaking process. The aim of this book is to give papermakers and those involved in the papermaking process the information required to allow them to understand how to track down and solve problems at their source rather than where the problems surface.

Troubleshooting the Papermaking Process.

View the Table of Contents.

Product Code: 0101R298

Member Price: $106.00

Non-member Price: $161.00

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TAPPI has scholarships to offer. You have a chance to apply for some green (funds to pay tuition, etc.) to fund a satisfying green career. These scholarships are available for graduate and undergraduate students with an interest in the pulp, paper, converting, and packaging industries. There are two general types of scholarships:

  • TAPPI Division Scholarships 
  • William L. Cullison Memorial Scholarship.

What this message means to you:

If you're a student, here is a great way to apply for financial assistance for the 2013-2014 school year. Note that requirements will vary according to scholarship source, so you'll need to check the qualifications carefully. A reference document is available to guide you.

The deadline to apply for Technical Division Scholarships is February 15, 2013; the deadline for the Cullison scholarship is May 1, 2013. Mark your calendar now to allow yourself time to create an application that reflects the hard work you've been investing in your career.

If you are affiliated with a college or university, share this with your students, peers, or other staffers who work with students. They will be glad you did

If you're in the industry, perhaps you know of students worthy of scholarship assistance with their education, please pass this information along.

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The Secret, Second Edition

What Great Leaders Know and Do


By: Ken Blanchard & Mark Miller

  • Uses the popular "business fable" format that Ken pioneered
  • Explains the five essential practices exhibited by the best leaders and provides practical ideas on how to make these a reality in your life.

At one time or another, everyone in a position of authority-whether in a multinational corporation or a local volunteer group-wonders what the key to great leadership is. And who better to answer that question than the team of Ken Blanchard, whose books on leadership have sold over 20 million copies, and Mark Miller, who worked his way up from line worker to vice president of one of the largest fast-food chains in the country. In The Secret, Blanchard and Miller use the uniquely accessible "business fable" format that Blanchard pioneered to get at the heart of what makes a leader truly able to inspire and motivate people. Debbie Brewster, recently promoted and struggling, finds herself about to lose her job due to poor performance. In an attempt to save her career, she enrolls in a new mentoring program offered by her company. Much to her surprise, Debbie finds her mentor is none other than Jeff Brown, the president of the company. Debbie decides that she is going to ask her new mentor the one question she feels she desperately needs answered: "What is the secret of great leaders?" Jeff's immediate answer-that great leaders serve their followers-completely flummoxes Debbie. Over the next 18 months, Jeff helps Debbie discover and explore five fundamental ways that leaders lead through service.

The Secret puts what Blanchard and Miller have learned about leadership in a form that anyone can easily understand, embrace, and pursue. It is a book that will benefit not only those who read it, but also the organizations they work in an the people who look to them for guidance.

The second edition includes revised and updated content including:
  • A new foreword by John Maxwell
  • A new resource section in the back matter summarizing key learning points
  • A greater focus on the book's primary focus: servant leadership
  • A more humanized protagonist
  • Numerous other minor renovations throughout. 
Ken Blanchard, coauthor of The One Minute Manager, the bestselling business book of all time!

Item #: 12SECRET

View the Table of Contents and Preview.


Member Price: $23.00

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The International Mechanical Pulping Conference, sponsored by PI, TAPPI, PAPTAC, SPCI and PTF, will be held on June 3-5, 2014, in Helsinki, Finland.  IMPC 2014 is a major part of PulPaper, one of the world's most premier pulp and paper exhibitions, coinciding with the 100th anniversary of PI, the Paper Engineers' Association.

The Conference Program Committee invites you to submit papers on the following topics:
  1. Energy saving in Mechanical Pulping process
  2. New applications and innovations
  3. Raw materials in Mechanical Pulping
  4. Advanced Mechanical Pulping technologies e.g.
  • Process control and simulation
  • Bleaching
  • Water management and effluent treatment
        5.  Mill operations update e.g.
  • Production cost saving technologies (energy and chemicals)
  • Improving mechanical pulping business potential
        6. Mechanical pulps in paper and board.

Authors interested in presenting a paper or a poster on these topics should submit an extended abstract (˜500 words) to impc2014@vtt.fi. Abstracts are due by February 28, 2013. Authors will be notified of acceptance by May 31, 2013 and final manuscripts are due March 31, 2014.

If you have any questions, please contact Sari Liukkonen, Chair of the Program Committee at +358 40 586 0384, or by e-mail at impc2014@vtt.fi.

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Xerium Technologies, Inc.
Lee Allen Advertising
Sweed Machinery, Inc

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