Flygt Concertor®
The World’s First Wastewater Pumping System with Integrated Intelligence
One Powerful Solution.Unlimited Possibilities.
Xylem introduces Concertor, a fully integrated system that offers a unique synergy between software functions and state-of-the-art hardware. Concertor’s system design works in harmony to reduce your total cost of ownership while delivering the highest quality and reliability. This new wastewater pumping system senses the operating conditions of its environment and adapts its performance in real time to provide feedback to station operators. With high operational flexibility, Concertor takes wastewater pumping to a whole new level.
Fully Integrated System
Concertor combines a fully integrated control system with IE4 motor efficiency, the state-of-the-art N-hydraulic and intelligent functionalities – all based on 60 years of Flygt wastewater pumping experience.
A New Way of Thinking
By integrating a control system that can automatically adapt to the changing wastewater environment, you get the optimal level of performance, while significantly reducing your total cost of ownership. The built-in intelligence makes it quicker and easier to set-up and operate functions that would otherwise require a very sophisticated monitoring and control system. We have achieved all this with a significantly smaller footprint.
Efficient Asset Management
Selecting the right product for your pump station just got a lot easier. Xylem’s Flygt Concertor offers a performance field covering a wide range of pump curves. No need to worry about having perfect station design data. No need for large stocks of inventory. One pump self-adjusts or can be adjusted to fit changing conditions – without changing impeller diameters or motor size.
- Easier product selection
- Adjustable performance curve
- Fine tune remotely or on site
- Reduced backup inventory
- Easier spare part handling
- Reduced delivery lead times
Trouble-Free Pumping
Cleaning out sludge, sand, grease and other debris from a sump tank can be an unpleasant and costly task. While standard pumps are designed to combat many of these issues, Concertor takes trouble-free pumping to an entirely new level.
The answer lies in a unique combination of state-of-the-art technologies that work in harmony with intelligent functionalities to keep your wet well clean and your pump clog-free at all times. Concertor is well proven in the fields in several locations globally, the results are remarkable.
To reduce sedimentation, odor build-up and unplanned call-outs, we have added built-in sump and pipe cleaning functionality in a single integrated wastewater pumping system. Extensive trials show that this dramatically minimizes unplanned and costly maintenance. An integrated pump cleaning function, together with our patented Adaptive N-technology, detects and resolves clogging from large debris.
- Built in sump and pipe cleaning
- Integrated pump cleaning function
- Self-cleaning hydraulics
- Self-monitoring functionality
- Self-tuning to preserve key components
- Electronics placed in stable submerged environment
Energy Savings
Energy consumption adds up. In fact, studies show that energy accounts for 34% of the total life cycle cost of a typical wastewater pumping system. Concertor is a true energy-saver with the potential to cut your municipal electric bill by up to 70% compared to a conventional wastewater pumping system.
Equipped with a combination of application proven software and next-generation hardware, Concertor reduces energy in many ways. For example, our patented Energy Minimizer function automatically ensures that all the pumps in your stations are running at their most efficient duty points, at all times.
- Automatic self-optimizing Energy Minimizer
- State of the art technologies
- Motor in compliance with IE4 efficiency standard
- Adaptive N-hydraulics with sustained efficiency
- Climate control savings
Reduced Total Investment
Customers often tell us they appreciate equipment that is robust and reliable but also easy to use. While advanced functionality has advantages, it also requires additional components, custom engineering and large cabinets. Concertor solves all this by integrating everything into one single, pre-engineered and configured system.
The compact design frees up space in both existing and new cabinets, allowing for full monitoring functionality without a traditional larger cabinet.
All functions are pre-engineered, configured and tested as a total solution – straight from the factory. Installation and commissioning is also swift and stress-free thanks to a helpful set-up wizard the straightforward cabinet design.
- No climate control equipment
- Pre-engineered as total solution
- Factory configured and tested
- Smaller and simplified cabinet design
- Simple installation wizard
- Built in supervision and monitoring functions
One Scalable System
Flygt Concertor is an integrated and powerful wastewater pumping system that delivers high performance in four scalable configurations. The right system for you will depend on your specific application requirements – i.e. whether you already have a process controller to regulate pump performance. Since the system is scalable and flexible, you can migrate from one solution to another as your needs evolve.
BACK TO CALCULATORConcertor® XPC | Concertor® DP | Concertor® N | |
---|---|---|---|
Easy Product Selection | |||
Reduced Inventory | |||
Flexible On-Site Operations | |||
Small Sized Cabinets | |||
Clog Free Pumping | |||
Energy Savings | |||
Compact Product and Fewer Components | |||
Free Up Engineering and Installation Hours | |||
Increased Reliability & Extended Lifetime | |||
Clean Wet Wells |
Feature Overview
Concertor® XPC | Concertor® DP | Concertor® N |
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Concertor®XPC | Concertor®DP | Concertor®N | |
---|---|---|---|
Push a Button to Change Pump Performance | |||
Clog Detection | |||
Pump Cleaning | |||
Constant Power | |||
New Generation Adaptive N Design | |||
More Efficiency in Compliance with IE4 | |||
Power Factor Close to 1 | |||
Always Correct Impeller Rotation | |||
Automatic Restart Trials at Faults | |||
Soft Start | |||
Soft Stop | |||
Pump Sum Alarm I/O, Thermal and Leakage | |||
Multiple Alarms, Two Priorities | |||
Set-Up Wizards | |||
External Communication | |||
Status and History | |||
Human Machine Interface (HMI) | |||
Emergency Run Relay Functionality | |||
Pump Station Controller | |||
Energy Minimizer | |||
Sump Cleaning | |||
Discharge Pipe Cleaning | |||
External Process Control |
Downloads
White Paper
Integrated Intelligence |
Digital
Genesee County Video | |
ROI Calculator |
Case Stories
Flygt Concertor®
A Fully Scalable System
Flygt Concertor is designed to automatically deliver optimal performance and reduce your total cost of ownership. Since it is also scalable, you can choose from a range of sizes and configurations and easily upgrade to more functionality in the future.
Click below to see why Flygt Concertor is a breakthrough in wastewater pumping.
Select your application.
Wasterwater Pumping
Lift Station
Combined Sewage and Stormwater Handling
Do you want to upgrade or replace your control system?
Does your system require fixed or variable pump performance?
Performance
Performance
Do you want easy on-site performance change and data connectivity?
Pain Points
Select a pain point and see how Concertor can solve
your need.
My pumps are clogging
My pumps break down too often
I need to maximize my energy savings
I spend too much money on wet well cleaning
I’m not sure of my duty point when I need to buy new or replacement pumps
I need to replace a broken pump
I need a pump that can vary performance during operation
I don’t want to keep a lot of spare pumps in the event of emergencies
I want smarter stations and simpler pump controls
I need a wastewater pump station with advanced functionality
I want smarter stations with a smaller footprint than today
I want to be able to easily change pump performance
It’s expensive and complicated to get my station up and running
It is difficult to maintain climate control in my panel
Find Your Most Cost Efficient Pump Solution
Use the calculator to find out the costs over the lifetime with the different Concertor® offers compared to your current pump system. The LCC formula used in this tool, is based on the industry standard formula for LCC calculations.
Base Data for Calculations
Default values are based on average global values. Where you have exact values, simply replace the default values.
- Inflation Rate2%
- Interest Rate3%
- Yearly Increased Energy Cost Above Inflation0%
- Cost Per Staff Hour$100
-
CO₂
Factor (kg CO₂ equivalent per kWh)kg CO₂ equivalent per kWh
- Energy Cost0.1 $/kWh
- Rated Power Per Pump
- Number of Pumps in Station
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
- Average Operating Time Per Duty Pump
- Lifetime in Years15
- Static Head/Total Head 30%
- Pumped Media Unscreened raw sewage
- Impeller TypeClosed two vane
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
Initial Cost Purchase
Price (Cic)
- Total Pump Cost Including Engineering$
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
- Control Panel Cost Including Engineering $
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
- Other Costs$
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
Installation and Commissioning Cost (Cin)
- Commissioning of Control Panel$
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
- Installation of Pump$
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
Energy Cost (Ce)
- Energy Cost$
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
Maintenance and Repair Costs (Cm)
- Pump Maintenance Cost Per Year (Planned Cost)$
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
- Sump and Pipe Cleaning Cost Per Year (Planned Cost)$
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
- Number of Cloggings Per Year (Unplanned)
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
- Man Staff Per Maintenance (Unplanned)
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
- Fixed Cost Per Maintenance (Unplanned) $
Conventional
Concertor XPC
Concertor DP
Concertor EA
Concertor N
LCC Calculator Results
The data below shows a comparison of the total cost of ownership between your conventional system and Flygt Concertor®. To share, save, or print your results use the buttons at the bottom of the page.
BACK TO CALCULATORTOTAL NET PRESENT LIFE CYCLE COST | LIFE CYCLE ENERGY CONSUMPTION | LIFE CYCLE CO2 EMISSIONS | TIME TO BREAK EVEN COMPARED TO CONVENTIONAL SYSTEM | |
---|---|---|---|---|
Conventional | $0 | 0 kWh | 0 kg CO2 | - |
XPC | $0 | 0 kWh | 0 kg CO2 | '-' |
DP | $0 | 0 kWh | 0 kg CO2 | '-' |
EA | $0 | 0 kWh | 0 kg CO2 | '-' |
N | $0 | 0 kWh | 0 kg CO2 | '-' |