Sappi Ngodwana Mill to Install New Valmet Evaporation Line

Valmet, Finland, will supply an evaporation line to Sappi Southern Africa Ltd. to be built at the company's pulp mill in Ngodwana, South Africa. The new evaporation line 3 will replace the existing line 1, and will meet the future needs of the mill's ongoing pulp production capacity expansion, together with existing evaporation line 2 that was upgraded by Valmet in 2013. The overall steam economy of the mill will also improve with this investment.

The order was included in Valmet's fourth quarter 2016 orders received. The value of an order of this type is typically valued below EUR 10 million, according to Valmet. The new evaporation line is planned to be started up during latter part of 2018.

 

 

"The number 1 evaporator plant at Sappi's Ngodwana Mill was commissioned when the mill was built in 1966. Recent upgrades to the mill's product line and production expansions provided an opportunity to replace the original evaporator plant with a modern state of the art plant. Various companies submitted proposals for the expansion project and Valmet was successful in its submission for various reasons, including offering the best technical solution," said SW Engelbrecht, GM, Sappi Ngodwana Mill.

"Valmet's global teams, including South African organization, have worked together with Sappi teams to create a new high efficiency evaporation line for dissolving pulp liquor, an application where we have many good modern references globally," said B Syamsundar, sales director, Pulp and Energy, Valmet.

Valmet will supply a six-effect evaporation line tailor-made for dissolving pulp liquor application. The delivery covers main evaporator effects, a surface condenser, flash tanks, platforms and main supporting structures, a vacuum system, as well as vapor ducting and liquor circulation piping. 

The new evaporation line 3, will feature the same REVAP Concentrator technology as that used for recent evaporation line 2 upgrade, as well as five Tube Evaporators. The new evaporator line includes Valmet's patented ICT (Internal Condensate Treatment) for producing more clean condensate for recycling in the mill. Line 3 will have a design capacity of 310 metric tons of water per hour, producing heavy liquor at 70% dry solids. 

Sappi is a global company focused on providing dissolving wood pulp, paper pulp, and paper based and biorefinery solutions to its direct and indirect customer base. Sappi has almost 12,000 employees in more than 20 countries and manufacturing operations on three continents, which produce approximately 5.4 million metric tpy of paper, 2.3 million metric tpy of paper pulp, and 1.3 million metric tpy of dissolving wood pulp.

The Sappi Ngodwana mill produces 330,000 metric tpy of paper pulp for its own consumption, 210,000 metric tpy of dissolving wood pulp, and 380,000 metric tpy of paper (newsprint and linerboard used for packaging) per annum. Some 70% of the mill's product is exported and the balance is used locally.

The mill generates its own energy in the form of steam and electricity from renewable and other sources. On average, the mill exports power to the national grid, helping to fuel the growing local economy.